MCADCafe Editorial 
Sanjay Gangal
Sanjay Gangal is the President of IBSystems, the parent company of AECCafe.com, MCADCafe, EDACafe.Com, GISCafe.Com, and ShareCG.Com. Materialise CEO Unveils 3D Printing Trends on the Horizon for 2025December 9th, 2024 by Sanjay Gangal
Vision for the 3D printing industry includes Power to the People and Industry Collaboration Materialise, a global leader in 3D printing solutions, today unveiled a vision for the 3D printing industry as shared by CEO Brigitte de Vet. In her address, de Vet analyzes the industry’s current challenges while offering a roadmap to realize its full potential and drive broader industrial adoption. A video of her vision for the 3D printing industry is available here: https://mtls.am/3dp-trends-2025 A Balanced Perspective: the Supporting Role of 3D Printing As we step into 2025, the once-promising skies of the 3D printing industry seem overshadowed. Investments have slowed, fewer startups are emerging, and many publicly traded companies struggle to make a profit. Some people question whether the industry can fully deliver on its initial promises. Industry insiders know that this period simply reflects the growing pains of a transformative technology whose biggest potential lies ahead. In this context, de Vet emphasizes the need for a shift in perspective: “While 3D printing has incredible potential, it won’t transform industries on its own. Like a movie with lead and supporting actors, traditional manufacturing will continue to take the lead, while 3D printing plays a vital supporting role.” This balanced approach is already seen in applications like the millions of 3D-printed metal hinges for foldable phones, which blend innovative design with the scale of traditional manufacturing. This example illustrates how 3D printing complements conventional methods to achieve efficiency, flexibility, and innovation. To fully realize the potential of 3D printing and drive its industrial adoption, two key actions are essential: prioritizing practical applications through a customer-centric approach and addressing barriers through industry-wide collaboration. From Innovation to Industrial Applications – Power to the People Brigitte de Vet envisions a shift in focus from technological innovation to practical applications and stresses the need for a more customer-centric approach: “Power to the people means recognizing that while we understand 3D printing, our customers are the experts in their industries – whether that’s aerospace, eyewear, medical or consumer products. By empowering them, we can help them meet their specific needs and challenges.” A concrete example of this customer-focused approach is Materialise’s initiative to share the algorithms of Magics, its software for data and build preparation. This decision allows manufacturers to create workflows tailored to their unique manufacturing needs, such as better quality, faster production times, or reduced costs. Read the rest of Materialise CEO Unveils 3D Printing Trends on the Horizon for 2025 Eagle Point Software Discusses the Peak Experience Update for Pinnacle Series at Autodesk UniversityNovember 1st, 2024 by Sanjay Gangal
At Autodesk University in San Diego, I sat down with Jim TeDesco, Vice President of Marketing of Eagle Point Software, at their bustling booth to discuss the highly anticipated “Peak Experience” update to the Pinnacle Series platform. This latest enhancement, which focuses on improving both user experience and platform functionality, promises to make a significant impact on how AEC and manufacturing professionals learn, manage, and navigate their technical tools. The Pinnacle Series, known for delivering a comprehensive on-demand learning environment, has now been elevated to what TeDesco calls “a more intuitive and future-proof platform.” He explained that the update is designed to address the ever-evolving needs of users, ranging from project managers to CAD operators. “We’ve redesigned the entire user interface,” TeDesco said. “It’s not only more visually engaging, but also far easier to navigate. Whether you’re overseeing a project or just need a quick answer to a technical question, the new layout allows users to find what they need more quickly and effectively.” Key among the improvements is the integration of Pinnacle AI, an artificial intelligence tool that enables users to interact with a chatbot to find solutions within the platform. “If you run into a roadblock while using Revit or AutoCAD, you can simply ask Pinnacle AI your question,” TeDesco elaborated. “It scans our extensive library of content and provides you with not just step-by-step instructions, but also relevant videos and documentation to help you resolve the issue on the spot.” The Peak Experience update also includes significant upgrades on the management side of the platform. Administrators now have access to a fully browser-based content management system, making it easier than ever to upload, organize, and assign training materials. “Previously, admins had to rely on external tools to manage content,” TeDesco explained. “Now they can handle everything from within the platform, using simple drag-and-drop features to assign learning paths and track progress.” Security is another area where Eagle Point Software has made strides. The update includes enhanced features like single sign-on (SSO) and active directory synchronization, ensuring that data remains protected while users enjoy a seamless, integrated experience. These security upgrades are essential for large organizations looking to scale their use of Pinnacle Series without compromising sensitive information. CIMCO Unveils OT-Max: A Breakthrough in Machine Tool CybersecuritySeptember 30th, 2024 by Sanjay Gangal
At this year’s IMTS Conference, a key discussion revolved around machine tool connectivity and cybersecurity in manufacturing, a topic raised during an interview with Jens Christophliemke, CEO of INC-MEDIALINE GmbH, and Jody Romanowski, CEO of CIMCO Americas. The duo highlighted their groundbreaking solution, OT-Max, which is designed to secure communication between machine tools and corporate networks. CIMCO, known for their suite of software solutions such as DNC-Max, which transfers data between machine tools and networks, has been facing increasing challenges with the rise of cybersecurity threats. These include unencrypted protocols commonly used by CNC machines, posing significant risks to manufacturers. “We’re running into trouble at customer sites because machines often use outdated protocols that IT departments can’t allow due to regulatory or security concerns,” Romanowski explained. “Our solution, OT-Max, bypasses these issues by creating a secure communication gateway.” OT-Max is not just another firewall. As Christophliemke elaborated, “Firewalls don’t resolve the root problem. They can’t secure the outdated machine-specific protocols still in use today. OT-Max, however, speaks these machine protocols—whether from FANUC, Siemens, or others—and converts them into secure, encrypted protocols for the company network.” The device separates machine tools from the customer’s network entirely, effectively eliminating security concerns. Christophliemke added, “It’s unique because 99% of the machines on shop floors worldwide use insecure protocols. This device ensures full protection.” Read the rest of CIMCO Unveils OT-Max: A Breakthrough in Machine Tool Cybersecurity MachineMetrics: Revolutionizing the Future of ManufacturingAugust 30th, 2024 by Sanjay Gangal
In the ever-evolving landscape of modern manufacturing, connectivity and real-time data analytics have become essential tools for factories aiming to stay competitive. At the forefront of this digital revolution is MachineMetrics, a company that, over the past decade, has established itself as a pioneer in the industrial Internet of Things (IoT) sector. Founded nearly ten years ago by Eric Fogg and two co-founders, MachineMetrics is transforming how manufacturers monitor, analyze, and optimize their production processes. From Humble Beginnings to Industry LeadershipMachineMetrics began with a simple yet powerful idea: to provide real-time visibility into machine performance on the shop floor. The company’s early efforts focused on delivering basic reports that enabled stakeholders to understand machine status in real-time. “We started with basic reports for manufacturing stakeholders, and from there, we’ve grown significantly,” Fogg explains. Today, MachineMetrics has evolved into a robust platform that not only monitors machine data but also integrates seamlessly with other crucial factory systems such as maintenance, ERP, and quality management systems. This growth trajectory is reflected in the company’s latest innovations, which were showcased at the International Manufacturing Technology Show (IMTS). Among the highlights were new features for scheduling intelligence and anomaly detection, tools that promise to further reduce downtime and enhance efficiency on the shop floor.
Scheduling Intelligence: A Game-Changer for ManufacturersOne of the most exciting advancements from MachineMetrics is its scheduling intelligence feature, a tool that Fogg describes as the realization of a decade-long dream. “Scheduling has always been a challenge, especially in job shops where jobs are constantly moving,” Fogg says. The new feature provides manufacturers with a real-time view of job progress, allowing them to see whether jobs are on schedule, ahead, or falling behind. With a simple drag-and-drop interface, users can adjust job schedules on the fly, with immediate visibility into how these changes will impact other jobs in the production line. “Your response time as a scheduler is now minutes instead of hours or days,” Fogg notes, emphasizing the feature’s ability to drastically improve reaction times and reduce delays. This capability is particularly valuable in an industry where every minute of downtime can translate into significant financial losses. Colibrium Additive: Innovating the Future of Medical and Aerospace ManufacturingJuly 22nd, 2024 by Sanjay Gangal
In a rapidly evolving technological landscape, Colibrium Additive stands as a beacon of innovation and precision in the field of additive manufacturing. Formerly known as GE Additive, the company has embarked on a new journey since its rebranding on April 25th. This rebranding, a result of the split from GE’s parent company, signals a new era of independence and focused expertise under the GE Aerospace umbrella. A New Identity: Colibrium Additive The name “Colibrium” is a portmanteau of “collaborate” and “equilibrium,” reflecting the company’s commitment to fostering strong, balanced partnerships with its clients. This strategic rebranding aims to emphasize Colibrium’s dedication to working hand-in-hand with customers to navigate the complexities of additive manufacturing. Introducing the Spectra M: A Leap Forward in 3D Printing  Spectra M Electron Beam Powder Bed Fusion Additive Manufacturing machine At the forefront of Colibrium’s innovations is the Spectra M, an advanced Electron Beam Melting (EBM) 3D printer unveiled at the RAPID + TCT event. Joining its predecessors, the Spectra H and Spectra L, the Spectra M is designed with a focus on the medical and orthopedic implant industries. This new printer aims to revolutionize the production of large joint components, such as hips and knees, by offering precise, high-quality manufacturing capabilities. Daniel Frydryk, Senior Engineering Manager at Colibrium Additive, elaborated on the advantages of the Spectra M. “With the build box being smaller, you deal with preheating less powder, which is crucial in Electron Beam processes. This not only reduces build time but also ensures more uniform material properties,” Frydryk explained. The Spectra M’s smaller build volume allows for quicker builds and faster turnaround times, making it an ideal choice for producing smaller, intricate components. Read the rest of Colibrium Additive: Innovating the Future of Medical and Aerospace Manufacturing Innovative Horizons in 3D Printing: A Conversation with Sally Tipping of PhotocentricJune 21st, 2024 by Sanjay Gangal
In an age where technology continually reshapes industries, Photocentric stands as a beacon of innovation in the realm of 3D printing. I had the pleasure of speaking with Sally Tipping, New Business Director at Photocentric, to delve into the cutting-edge advancements and industry applications of their groundbreaking 3D printing technologies. A Pioneering Force in 3D Printing Photocentric, a UK-based manufacturer, has cemented its position as a trailblazer in 3D printing and photopolymer resins. Specializing in LCD resin printers, the company prides itself on being the first to develop a printer utilizing an LCD screen—a technology that has since been embraced by many in the industry. As Tipping pointed out, “We believe we were the first company in the world to make a printer using an LCD screen, and now there are many, including Formlabs, which recently introduced their own MSLA printer.” The company’s latest marvel, the LC Titan, epitomizes their commitment to innovation and excellence. Boasting the largest LCD printer on the market, the LC Titan offers a Z height of 1.2 meters and an XY resolution of 695 by 385 millimeters with an 8K screen. This combination allows for high-resolution printing with a pixel pitch of 91 microns, enabling the creation of intricate and large-scale parts with remarkable precision.
Advanced Design Technologies Reshaping Automotive and CFD Applications: Key Takeaways from CadenceLiveApril 19th, 2024 by Sanjay Gangal
At the forefront of technological innovation, Cadence Design Systems held its annual CadenceLive event, where Anirudh Devgan, CEO, presented a visionary outlook on the future of design technologies with a strong focus on automotive and computational fluid dynamics (CFD) applications. This was followed by an enlightening discussion between Devgan and Jensen Huang, CEO of Nvidia, where the two industry titans delved into the transformative impacts of artificial intelligence, the future of digital biology, and the evolving architectures of data centers. Together, they explored how accelerated computing and deep collaboration between their companies are setting the stage for groundbreaking advancements across various industries.  Anirudh Devgan, Cadence CEO @ CadenceLive — Photo courtesy Cadence Opening his address, Devgan extended heartfelt thanks to Cadence’s customers and partners, whose unwavering support has been crucial in the company’s journey. This foundation of strong partnerships has enabled Cadence to push the boundaries of what is possible in semiconductor design and system integration. Devgan quickly pivoted to the evolving landscape of technology. He highlighted the blurring lines between semiconductor companies and systems companies—a trend that has seen traditional chip manufacturers like Nvidia and Broadcom expand into system integration. This convergence is a response to the growing demand for more complex and integrated solutions across various industries, from automotive to consumer electronics. Empowering Tomorrow: NVIDIA’s Leap into AI-Driven Innovation and Accelerated ComputingMarch 19th, 2024 by Sanjay Gangal
In a groundbreaking keynote at the GTC conference, NVIDIA’s CEO, Jensen Huang, unveiled a vision of the future sculpted by artificial intelligence (AI) and accelerated computing. Central to this vision was the introduction of NVIDIA’s latest chip design, a marvel of engineering set to redefine the boundaries of AI capabilities. This announcement was complemented by strategic partnerships with industry behemoths such as Cadence, Ansys, Synopsys, and Siemens, heralding a new era of technological synergy aimed at accelerating innovation across various sectors.
Revolutionizing the Road and Beyond: The Journey of Highland Vans and Behlen Manufacturing into the Digital FutureFebruary 21st, 2024 by Sanjay Gangal
In the midst of an industrial awakening, two American manufacturing entities, Highland Vans and Behlen Manufacturing, have emerged as beacons of innovation and adaptability. Their stories, while distinct in product and purpose, converge on a common narrative: the transformative embrace of digital technologies to redefine the essence of manufacturing. Highland Vans: Steering Innovation on WheelsNestled in the vibrant heart of the adventure lifestyle movement, Highland Vans began its journey with a simple yet audacious goal: to convert ordinary vans into extraordinary homes on wheels. The company, which was birthed in the driveway of its founder, Szymon, has rapidly ascended to the forefront of the camper van conversion market, propelled by an unwavering commitment to precision, customization, and scalability. The leap from manual craftsmanship to digital excellence was catalyzed by the integration of DELMIAWorks ERP and 3DEXPERIENCE solutions from Dassault Systèmes. This pivotal transition enabled Highland Vans to meticulously design and fabricate bespoke van interiors with unprecedented efficiency and accuracy. By harnessing the power of digital tools, Highland Vans has not only accelerated its production timelines but has also elevated the quality and intricacy of its conversions, setting new industry standards for innovation and customer satisfaction. Riding the Wave of the Future: Electric Jet Skis Take to the Water, Led by Visionary FoundersFebruary 14th, 2024 by Sanjay Gangal
Electric vehicles are taking over the road, and now they’re making a splash in the water with the introduction of electric jet skis. eSki, one of the world’s first fully electric personal watercraft companies, is aiming to make waves in the jet ski industry with its innovative product. In this interview, Jack Duffy-Protentis, the founder and CEO of eSki, and Paul Protentis, the CFO and one of the lead investors, discuss their company’s mission to create a more sustainable and cost-effective jet ski experience.  Jack Duffy-Protentis |
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