Colibrium Additive: Innovating the Future of Medical and Aerospace Manufacturing

In a rapidly evolving technological landscape, Colibrium Additive stands as a beacon of innovation and precision in the field of additive manufacturing. Formerly known as GE Additive, the company has embarked on a new journey since its rebranding on April 25th. This rebranding, a result of the split from GE’s parent company, signals a new era of independence and focused expertise under the GE Aerospace umbrella.

A New Identity: Colibrium Additive

The name “Colibrium” is a portmanteau of “collaborate” and “equilibrium,” reflecting the company’s commitment to fostering strong, balanced partnerships with its clients. This strategic rebranding aims to emphasize Colibrium’s dedication to working hand-in-hand with customers to navigate the complexities of additive manufacturing.

Introducing the Spectra M: A Leap Forward in 3D Printing

Spectra M Electron Beam Powder Bed Fusion Additive Manufacturing machine

At the forefront of Colibrium’s innovations is the Spectra M, an advanced Electron Beam Melting (EBM) 3D printer unveiled at the RAPID + TCT event. Joining its predecessors, the Spectra H and Spectra L, the Spectra M is designed with a focus on the medical and orthopedic implant industries. This new printer aims to revolutionize the production of large joint components, such as hips and knees, by offering precise, high-quality manufacturing capabilities.

Daniel Frydryk, Senior Engineering Manager at Colibrium Additive, elaborated on the advantages of the Spectra M. “With the build box being smaller, you deal with preheating less powder, which is crucial in Electron Beam processes. This not only reduces build time but also ensures more uniform material properties,” Frydryk explained. The Spectra M’s smaller build volume allows for quicker builds and faster turnaround times, making it an ideal choice for producing smaller, intricate components.

EBM Control 6.4: Pioneering Point Melt Technology

One of the most groundbreaking advancements introduced by Colibrium is the EBM Control 6.4 software, which enables Point Melt technology. Traditionally, additive manufacturing processes have relied on line or hatch melting, where energy is applied in continuous lines to build up the material. Point Melt, however, utilizes individual points of energy, resulting in finer microstructures, better surface roughness, and the elimination of support structures.

“Point Melt is a stepwise change in strategy, offering much better material properties and eliminating the need for support structures,” Frydryk highlighted. This innovation not only enhances the quality of the printed parts but also reduces labor and material costs, as parts can be printed directly without the need for extensive post-processing.

Plate-Free Printing: A Revolutionary Approach

Another significant feature of EBM Control 6.4 is the plate-free printing capability. Traditionally, additive manufacturing requires parts to be attached to a build plate, which can introduce variability in thermal histories and potential contamination issues. Colibrium’s plate-free technology eliminates this requirement, allowing for a more uniform build environment and reducing the need for consumable build plates.

“Plate-free printing ensures that all parts have the same thermal history and reduces the risk of contamination,” Frydryk noted. This advancement is particularly beneficial in regulated industries, where consistency and reliability are paramount.

Broadening Horizons: Market Applications and Future Plans

While the Spectra M is tailored for the medical and orthopedic sectors, its applications extend beyond healthcare. The technology is also suited for aerospace, where precision and material integrity are critical. Frydryk emphasized the versatility of the Spectra M, stating, “There’s no reason an aerospace customer making lots of smaller parts couldn’t make use of a Spectra M.”

Looking ahead, Colibrium is poised to explore new material systems and custom microstructures, leveraging the capabilities of Point Melt technology. The company’s commitment to innovation is underscored by its rigorous internal standards and customer-centric approach, ensuring that new technologies are fully developed and market-ready before launch.

Global Reach and Customer Support

Colibrium Additive’s solutions are available worldwide, supported by a robust network of sales representatives and engineering teams. The company places a strong emphasis on customer education and support, offering regular trainings and webinars to help clients maximize the benefits of their additive manufacturing systems.

For more information on Colibrium Additive and their cutting-edge technologies, visit colibriumadditive.com.

Conclusion

Colibrium Additive’s journey from GE Additive to an independent leader in additive manufacturing is marked by significant technological advancements and a steadfast commitment to customer collaboration. With innovations like the Spectra M and Point Melt technology, Colibrium is not only meeting the demands of today’s industries but also shaping the future of manufacturing. Their dedication to quality, efficiency, and customer support positions them as a key player in the global additive manufacturing landscape.

Tags: 3D Printer, Point Melt Technology

Categories: 3D Printers, Colibrium Additive

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