Last month at IMTS 2016 we checked out a lot of new and improved manufacturing technologies, including several innovative developments in 3D printing/additive manufacturing. A couple of the most unique technology introductions were from Stratasys.
The company demonstrated its next-generation manufacturing technologies as part of its Shaping What’s Next vision for manufacturing that builds on its industrial FDM 3D printing expertise in response to the needs of customers’ most challenging applications, addressing manufacturers’ needs to rapidly produce strong parts ranging in size from an automobile armrest to an entire aircraft interior panel.
Stratasys developed two new prototype machines that they called demonstrators to prove their practicality – the Infinite Build 3D Demonstrator and the Robotic Composite 3D Demonstrator.
Stratasys CMO, Tim Bohling, Leads Tour of Company’s 3D Printing at IMTS 2016
The Infinite-Build 3D Demonstrator
The Stratasys Infinite-Build 3D Demonstrator was designed to address the requirements of aerospace, automotive and other industries for large, lightweight, thermoplastic parts with predictable mechanical properties. The 3D Demonstrator featured a new approach to FDM extrusion that increases throughput and repeatability. The system also employed a unique “infinite-build” approach, that prints on a vertical plane for parts that are virtually unlimited size in the build direction, such as entire airplane panels.
The Infinite-Build demonstrator is called that because, by flipping the vertical FDM process on its side, “We’re able to print parts in that vertical plane direction essentially as large as we want,” said Rich Garrity, president of Stratasys Americas.
During the course of IMTS 2016 we visited and talked with several CAM vendors on what they specifically were showing at the event, as well as their take on the CAM industry in general.
In Part 2 of a series started last week, what follows are the results of some of the conversations we had while looking for the newest and most innovative in CAM software at IMTS 2016.
MachineWorks
MachineWorks functionality offers real-time simulation and verification for virtually any type of CNC machining, including kinematics, multi-axis, mill-turn, robotics, Swiss-type turning, Wire EDM, hybrid machining (subtractive + additive manufacturing) with features such as on-the-fly crash and gouge check, target part comparison, material removal and infinite zooming.
The forthcoming MachineWorks release contains many developments, one of the most significant being the support of cloud-based applications for CNC simulation and verification. This new feature allows networked devices such as mobile phones, tablets, laptops and desktops to visualize MachineWorks simulations running in the cloud.
IMTS is all about the many aspects of manufacturing from a technology standpoint, so it’s only natural that a lot of the major CAM vendors were represented on the exhibition floor.
During the course of IMTS 2016 we visited and talked with several CAM vendors on what they specifically were showing at the event, as well as their take on the CAM industry in general.
Almost without exception, every CAM vendor we spoke with talked of faster rates for increased efficiency/productivity, greater levels of automation with less operator intervention required, better integration with CAD, ability to handle a broader range of machines, tools, and materials, new roughing and finishing strategies, and so on. Some touted cloud-based capabilities and the ability to exploit the benefits of model-based design. Admittedly, though, with fancy new wrappers, some of the CAM tools were basically repackaged with aging technology more than a decade old underlying a new user interface. However, there were some notable exceptions, and these really stood out from the pack as CAM innovations.
What follows are the results of some of the conversations we had while looking for the latest and greatest in CAM software and what was truly new.
Autodesk
At IMTS 2016 Autodesk ushered in its new 2017 CAM products for many advanced manufacturing applications ranging from CNC mill- and lathe-programming to complex mold and die manufacturing that combine the legacy in CAM software from Delcam with Autodesk’s 3D design and manufacturing software.