JuggerBot 3D: Revolutionizing Large Format 3D Printing

JuggerBot 3D, based in Youngstown, Ohio, has emerged as a significant force in the 3D printing industry, specializing in large format 3D printers capable of processing a wide variety of materials. The company, co-founded ten years ago, has focused on creating robust, versatile systems designed to meet the needs of industries that extend beyond traditional prototyping.

At the heart of JuggerBot 3D’s offerings is the Tradesman Series™ P3-44. This medium format, pellet-fed system bridges a crucial gap in the market by providing users with the ability to utilize a broader range of materials than what conventional 3D printers typically support. According to Dan Fernback, Vice President of JuggerBot 3D, the P3-44 is not only equipped to handle diverse materials, but it also offers unparalleled process control, making it a standout in the industry. The machine is self-contained, featuring built-in dryers to maintain material integrity throughout the entire printing process, and insulated, heated chambers to ensure consistent cooling and quality of printed parts.

In addition to hardware, JuggerBot 3D has collaborated with Oak Ridge National Laboratory to enhance the user experience. This collaboration has led to the development of advanced tools that enable process engineers and operators to capture and utilize data effectively, streamlining production workflows.

A notable innovation from JuggerBot 3D is the launch of the Airtech Dahltram® I-350CF material card. This digital product represents a significant advancement in 3D printing with third-party materials, allowing users to tap into non-proprietary options while maintaining high-quality output. The material card simplifies the process of creating reliable, repeatable print parameters, which is particularly valuable when working with complex materials like the Airtech Dahltram™ I-350CF, a high-temperature thermoplastic composite reinforced with carbon fiber.

JuggerBot 3D’s commitment to innovation is also evident in their work with thermosets. The company has been pioneering the use of thermoset materials in 3D printing since 2018 and recently initiated a project funded by the Air Force Research Laboratory to develop larger-scale thermoset printing capabilities. These materials fill a critical gap in the 3D printing industry, particularly for applications requiring durability under harsh conditions, such as aerospace, defense, and oil and gas sectors.

Fernback emphasizes that JuggerBot 3D does not see itself merely as an OEM; rather, they aim to integrate deeply with their customers, understanding their challenges from design to production. This philosophy drives their innovation and helps them develop solutions that meet the evolving needs of industries looking to move beyond prototyping to full-scale production.

Outside of his professional life, Dan Fernback is a food enthusiast who enjoys cooking and traveling with his wife. His love for food is deeply rooted in his Italian heritage, where meals are a central part of family gatherings, whether in times of celebration or sorrow.

JuggerBot 3D is a company to watch as they continue to push the boundaries of what is possible in large format 3D printing, offering solutions that not only meet but exceed the expectations of industries demanding high-performance, durable materials.

For more information on JuggerBot 3D and their products, visit juggerbot3d.com or connect with them on LinkedIn.

Tags: 3D Printing, industrial manufacturing, JuggerBot 3D, large format 3D printing, thermoplastics, thermosets

Categories: 3D printing, Juggerbot 3D, Video Interview

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