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Title : Multi-Physics Analysis of a Refractory Metal AC-Operated High Temperature Heater with Abaqus
Company : SIMULIA
File Name : multi-physics-analysis-of-a-refractory-metal-ac-2011.pdf
Size : 75102
Type : application/pdf
Date : 09-Jul-2011

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Electrically operated high temperature furnaces and reactors are used in many indus-trial manufacturing processes such as sintering or single crystal growth in order to allow for the required process conditions. In view of their outstanding characteristics refractory metals are ideally suited as materials for the resistive heating elements. Nevertheless, significant and life-time-limiting irreversible deformations of these elements can be frequently observed which are assumed to be caused by a combination of temperature expansion, electromagnetic forces, and high temperature creep effects. In order to study this undesired behavior, a multi-physics model of a particular three-phase AC heating element of a sintering furnace is formulated and implemented within Abaqus. It accounts for the primary involved coupled physical mechanisms such as the harmonic electrical field problem, the thermal problem governed by Joule's law, thermal expan-sion, high temperature creep and harmonic forces caused by the electromagnetic field along with field dependent constitutive behavior. Since in general solving the fully coupled problem on a 3D domain is computationally demanding and Abaqus lacks functionality in the field of electromag-netism, a semi-analytical approach for consideration of time-harmonic electromagnetic forces within mechanical analysis is developed in the present work. The model implemented as a user-defined extension for Abaqus is computationally very attractive since it avoids discretization of the medium surrounding the heater. Furthermore, some aspects of modeling coupled physical prob-lems of different characteristic time-scale are briefly discussed. Results from application of the model are in good qualitative agreement with in-situ observations and confirm the relevance of considering electromagnetic forces within analysis of high temperature furnaces.
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