Posts Tagged ‘analysis’
Thursday, September 7th, 2017
Even though we’ve been told by a number of software vendors for several years now to use engineering simulation and analysis at the earliest stages of product development, relatively few companies have heeded the advice and actually done so. In many cases, it’s still design, break, repeat in a cycle that gets very expensive quickly trying to achieve optimized design goals. Even with all the insistence and chiding from the simulation folks, I’d estimate the percentage of design work that includes simulation early in the process as somewhere between 20-25%, although that may be a bit on the high side.
This week, ANSYS presented a technology preview of what it hopes will break and change that cycle with what it calls ANSYS Discovery Live .
With it, engineers can rapidly explore design options and receive accurate simulation results with technology using engineering simulation to make digital exploration available to all engineers so they can design better products faster and more economically.
That’s a pretty confident and heady statement, knowing that several other vendors have attempted the roughly same thing with widely varying degrees of success. However, ANSYS has an interesting and innovative approach for reaching its goal — exploiting GPUs because they can handle massively parallel operations.
ANSYS readily admits that while Discovery Live is a means of bringing simulation to the engineering masses earlier in the development process, it doesn’t pretend to do everything for everybody, and there will always be a place for engineering simulation specialists for deeper dives. Discovery Live is targeted to early design exploration and to users new to simulation. Because it is not a solution for every simulation problem, Discovery Live does not compete with other more advanced ANSYS products, such as AIM, but data from it can be exported for more further study.
Tuesday, July 15th, 2014
Dassault Systemes announced this week that it has acquired simulation technology provider SIMPACK in an all cash deal. The transaction was completed on July 10, 2014. Not surprisingly, financial details of the deal were not revealed.
With the acquisition of Munich-based SIMPACK, Dassault continues to expand its multiphysics simulation technology portfolio to include multi-body mechatronic systems.
SIMPACK has more than 130 customers in the energy, transportation (primarily automotive and rail), and biomedical industries, including Alstom, Bombardier, BMW, Daimler, Honda, Jaguar Land Rover, MAN, and Vestas.
SIMPACK Multibody Simulation (MBS) – Engine Chain
Friday, January 27th, 2012
There are several types of CAE-related manufacturing applications for optimizing the use of materials, tools, shape and time, and machine layout by simulating and analyzing specific manufacturing processes. However, probably the most common method for getting CAE into a manufacturing environment, finite element analysis (FEA) for parts and tooling.
FEA is a numerical technique for calculating the strength and behavior of structures. It can be used to calculate deflection, stress, vibration, buckling, and other behaviors. Typical applications for FEA would include minimizing weight and/or maximizing the strength of a part or assembly.
In FEA, structures are divided into small, simple units, called elements. While the behavior of individual elements can be described with a relatively simple set of equations, a large set of simultaneous equations are required to describe the behavior of a complex structure. When the equations are solved, the computer and FEA tool displays the physical behavior of the structure based on the individual elements.
FEA tools can be used for innovating or optimizing mechanical designs. Optimization is a process for improving a design that results in the best physical properties for minimum cost. However, optimization using FEA tools can prove difficult, because each design variation takes time to evaluate, making iterative optimization time consuming. On the other hand, FEA tools can really shine when seeking new and unique ways of designing things – the most crucial aspect of innovation.
Before committing to any CAE tool, however, be sure it is compatible with your existing CAD and CAM tools, the types of parts and assemblies you design, and your general workflow.
Keep in mind that there is no one tool that serves everyone’s needs. Some will be interested fluid flow, others in structural mechanical properties, and still others in thermal issues. Get input from as many groups within your organization as are likely to benefit from CAE tools. When evaluating CAE tools, make sure you evaluate them with your models; not just models supplied by a vendor. That way, you’ll be able to objectively evaluate different CAE tools that best suit your needs in your environment, and not be overly swayed by what a vendor wants you to see. Obviously, it’s in your best interest for objectivity to use the same parts or assemblies with different CAE tool vendors.
Finally, a word of caution. Don’t expect CAE tools to solve all your problems with all of your parts. Like CAD and CAM tools, they should be used in conjunction with experience and common sense to arrive at optimized and innovative designs. Calculating return on investment when using CAE tools can be as complicated as performing analyses on complex assemblies. However, you can probably count on estimating ROI from time saved during the design process, lower material costs, reduced numbers of physical prototypes and ECOs, and possibly greatly reducing the number of product liability lawsuits. CAE tools cannot perform miracles by themselves because they still require a significant human element, but employed wisely, will likely improve your workflow and provide tangible benefits.
Wednesday, January 25th, 2012
By now you’ve almost certainly got MCAD and CAM tools as a vital component of your business. With them you’ve hopefully seen how they have positively impacted the way you work, as well as the way you interact with your customers and vendors. Looking for a way to further increase your productivity, while continuing to optimize your processes?
If you haven’t already, it’s time you considered integrating tools into your workflow for simulation and analysis of virtually any aspect of the product development lifecycle. Although known in some circles as computer-aided engineering (CAE) tools, that acronym has largely been replaced by simulation and analysis, although they all mean roughly the same thing.
It wasn’t all that long ago that CAE was relegated to the latter stages of the design and manufacturing (product development) process — too many times as an afterthought. This is changing, though, on two fronts. First, realizing the potential payback in terms of reduced production time and getting it right the first time, many design and manufacturing organizations have moved CAE tools further forward in the development process. Some are even using them in the earliest stages of design, the conceptual phase. Second, software vendors are getting better at integrating CAE with their CAD and CAM tools.
A major roadblock to CAE’s wider acceptance has been the perception that only high-priced analysis specialists (math PhDs?) could understand and work with CAE tools. While specialists are required for some of the high-end tools for performing complex analyses, there are many CAE tools now on the market that require just some basic training and practice to become proficient in a relatively time.
Admittedly, all CAE tools require a technical mindset, but you don’t necessarily have to have a doctorate in math anymore to run many types of analysis and simulation. It really just requires familiarity with the interface of a CAE tool for creating and loading digital models, and then reviewing and interpreting the results. A really nice thing is that many CAE tools now work from within the familiar UI of your CAD or CAM tool. Finally, computer prices that continue to drop have helped popularize CAE tools, because some of them require a lot computing horsepower when working with large assemblies or very precise engineering constraints.
If this all sounds easy, it is to a point, but there are some caveats. That’s what we’ll discuss next time, as well as the most commonly used CAE tool — FEA.
Thursday, April 29th, 2010
I attend a number of technical and engineering conferences over the course of a year, primarily CAD or CAM related, with some CAE thrown in. Some of the events are good, some are not so good, and some are just a waste of time.
Right now I’m at a very interesting CAE event for the first time– Altair Engineering’s Hyperworks Technology Conference (HTC) 2010. From what I’ve experienced so far, I classify this event in the “good” category.
The event showcases its unique product and service offerings, as well as its diverse user base that represents the automotive, aerospace, defense, consumer electronics, and, medical device industries.
If you are not familiar with Altair Engineering, know that is one of the most significant players in design simulation and analysis with its Hyperworks technology whose product and service capabilities are available on a “pay as you go” basis. The plan is based on tokens purchased and used
As far as the industries represented goes, today’s presentations were slanted a bit toward the automotive industry with talks from Ford, Porsche, Michigan Solar Car customers, and GM, but that’s OK – we are in the Detroit area, after all.
I also spent some time with a couple folks involved with Altair’s industrial design tool, solidThinking. It’s a unique and very capable conceptual design tool that I will be spending hands-on time with over the next few weeks as the new version, 8.1, is due to ship in the near future.
This blog post provides just a brief overview of the conference, but I’ll be going into more detail on specifics of what I experienced and who I talked to in the next MCAD Weekly that publishes May 10, 2010.