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Posts Tagged ‘additive manufacturing’

Sigma Labs Teams With America Makes For Innovating 3D Metal Printing In Aviation

Thursday, January 22nd, 2015

This week Sigma Labs a developer of advanced, in process, non-destructive quality inspection systems for metal-based additive manufacturing and other advanced manufacturing technologies, announced that it has been granted its first contract, worth approximately $500,000, from GE Aviation. The company was previously announced as a member of the winning team of companies and universities awarded an “America Makes” additive manufacturing (AM) research project. This project is funded by the National Additive Manufacturing Innovation Institute (NAMII) and covers Sigma Labs’ proprietary In-Process Quality Assurance (IPQA) software for advanced AM monitoring.

The contract will implement the Sigma Labs’ PrintRite3D technology across multiple platforms, specifically those requiring high-volume, high-quality aerospace components. Over the next 18 months Sigma Labs is expected to deploy a total of three systems – one each to GE Aviation and to other team members Honeywell and Aerojet Rocketdyne.

The Story Behind Sigma Labs

“We are very pleased to announce this first contract under our previously-announced award with NAMII,” said Mark Cola, President and Chief Executive Officer of Sigma Labs. “Working with some of the best known companies in the industry, including GE Aviation and Honeywell, we will use this project to further demonstrate our PrintRite3D technology and provide for additional data collection. We believe awards such as this open up the way for business development opportunities and, at the same time, strengthen Sigma Labs’ position in the nascent yet rapidly-growing AM space.”

Sigma Labs through its wholly-owned subsidiary, B6 Sigma, develops and engineers advanced, in-process, non-destructive quality inspection systems for organizations worldwide seeking solutions for metal-based additive manufacturing or 3D printing, and other advanced manufacturing technologies.

Additive Manufacturing at GE Aviation


Book Review: Wohlers Report 2014

Thursday, May 22nd, 2014

An organization that we know quite well, Wohlers Associates, Inc., recently released the Wohlers Report 2014, the company’s annual detailed analysis of additive manufacturing (AM) and 3D printing worldwide. According to the Report, in 2014, interest in 3D printing reached an unprecedented level and exceeded the $3 billion milestone. The phenomenal attention to AM began in 2012, and it was sudden. As Greg Morris of GE Aviation said, “It was like someone flipped a switch.” Governments, major corporations, investors, and the mainstream media developed an insatiable appetite for additive manufacturing, and it occurred quickly.


Wohlers Report 2014

As it has from the beginning, Wohlers Report 2014 covers virtually every aspect of additive manufacturing, including its history, applications, underlying technologies, processes, manufacturers, and materials. It documents significant developments that have occurred in the past year, R&D and collaboration activities in government, academia, industry, and summarizes the worldwide state of the industry. This edition is the report’s 19th consecutive year of publication.

Wohlers Associates believes the industry will continue strong growth over the next several years. It will be fueled by sales of under $5,000 “personal” 3D printers, as well as the expanded use of the technology for the production of parts, especially metal, that go into final products. “The industry is experiencing change that we have not seen in 20+ years of tracking it,” stated Tim Caffrey, senior consultant at the company and one of two principal authors of the new report. He added, “What’s most exciting is that we have barely scratched the surface of what’s possible.”


Building a House with a 3D Printer

Tuesday, March 25th, 2014

We’ve all witnessed the explosive growth of additive manufacturing (AM) and 3D printing over the past several years. The possibilities for AM seem limitless and literally grow by the day, for mechanical design and now architecture. Sure, custom printing iPhone cases and jewelry are one thing, but the capabilities of 3D printing have grown so much, in fact, they’re now as big as a house.

The 3D Print Canal House is an exhibition, research, and building site for 3D Printing Architecture. This is a unique project where an international team of partners collaborates in “research & doing” linking science, design, construction and community, by 3D printing a house at an exposition site in the heart of Amsterdam.

3D Print Canal House


“Open Source” MakerBot Closes Deal with Stratasys

Thursday, June 20th, 2013

MakerBot, once the progeny and a proponent of the open source hardware/software movement is being acquired by Stratasys for about $403 million. Not bad for a company whose origins are the open-source community.

I use open source and MakerBot in the same sentence rather loosely because MakerBot became pretty closed and proprietary not all that long after its inception in 2009. It certainly began with an open-source design based on the RepRap Project, but effectively became a “closed” system with the advent of the Replicator 2 in September 2012. At that time, the company said it “will not share the way the physical machine is designed or our GUI.” This sudden departure from its previous open-source embrace and no longer willing to share with the community that made MakerBot possible in the first place was met with criticism in many circles. To be fair, though, MakerBot has created several products and services beyond its flagship 3D printer, which was definitely an improvement over its base design.

Officially, this deal is being called a merger and Stratasys intends for MakerBot to operate as a separate subsidiary, preserving its existing brand, management, and the good faith it has with its users and partners.

If you have never seen a MakerBot Replicator 2 in action, check out the following video:

For its part, (and until now) Stratasys had repeatedly denied any interest in the 3D printer (under $5000) market and would not pursue it, because their historical customer has been industrial, not the hobbyist or prosumer. Things change, though, and with this transaction, Stratasys has certainly changed its tune. A customer is a customer, and with the additive manufacturing/3D printing market consolidating, Stratasys didn’t want to miss out on an acquisition opportunity that was probably being explored by competitors, possibly including 3D Systems or HP.

This merger is an especially good opportunity for MakerBot to take advantage of Stratasys’ technologies that could boost part resolution, quality, and build material choices. To reinforce this possibility, the following statement was part of the press announcement: “Upon completion of the merger, Stratasys and MakerBot will jointly develop and implement strategies for building on their complementary strengths, intellectual property and technical know-how, and other unique assets and capabilities.” However, whether this actually happens remains to be seen, as companies are usually very cautious about possibly cannibalizing existing products when new assets are acquired.

Don’t get me wrong, MakerBot’s principals stand to make a lot of money off of this deal, and there is nothing wrong with that. My issue comes from the fact that few will truly benefit from this transaction that in reality was the work of many in the open-source community. Business is business, I guess. Who says there’s no money to be made in open-source technologies? Not me, not anymore.

Wohlers Report 2013: The Source Book for Additive Manufacturing and 3D Printing

Tuesday, June 4th, 2013

A company we have come to know quite well, Wohlers Associates, Inc., has announced the release of the Wohlers Report 2013, the company’s annual detailed analysis of additive manufacturing (AM) and 3D printing worldwide. Among many things, the report reveals troubling trends that suggest the U.S. may be losing its competitive advantage in the AM industry.

To at least maintain a competitive advantage in manufacturing, the White House launched the National Additive Manufacturing Innovation Institute (NAMII) last year with the support of several agencies, including the Department of Defense. This initiative seeks to accelerate the position of the U.S. in the development and use of AM technology. “It will not be easy, given what organizations in China and other regions of the world have planned,” said Terry Wohlers, a principal author of the report and president of Wohlers Associates.

As it has from the beginning, Wohlers Report 2013 covers virtually every aspect of additive manufacturing, including its history, applications, underlying technologies, processes, manufacturers, and materials. It documents significant developments that have occurred in the past year, covers R&D and collaboration activities in government, academia, industry, and summarizes the worldwide state of the industry. This edition is the report’s 18th consecutive year of publication.

A 3-D Printed World: Terry Wohlers at TEDxTraverseCity

According to the new report, 38% of all industrial AM installations are in the U.S. Japan is second with 9.7%, followed by Germany with 9.4% and China with 8.7%. Sixteen companies in Europe, seven in China, five in the U.S., and two in Japan now manufacture and sell professional-grade, industrial additive manufacturing systems. “This is a dramatic change from a decade ago, when the mix was ten in the U.S., seven in Europe, seven in Japan, and three in China,” said Tim Caffrey, a principal author of the new report and associate consultant at Wohlers Associates.

Wohlers Report 2013 provides an in-depth look at market forces and competitive pressures, as well as growth of the industry. Revenues from all additive manufacturing (AM) products and services worldwide were $2.204 billion in 2012. This is up 28.6% (CAGR) from 2011. Approximately 28.3% of the $2.204 billion is tied to the production of parts for final products, rather than models, prototypes, patterns, and other types of parts.

The Wohlers Report is the most thorough and comprehensive report of its kind. It is packed with up-to-date and practical information that includes charts and graphs, tables, photographs, and illustrations. The annual study is priced at US$495, and was produced with support from 74 service providers, 31 system manufacturers, and the contributions of 69 co-authors from around the world.

I’ve known Terry Wohlers for many years, and in my mind, he continues to the pulse checker and voice for the AM and 3D printing industries. I also highly recommend the Wohlers Report for its breadth, depth, and insights as the source of accurate and objective information about the ever-evolving world of AM.

For more information: Wohlers Report 2013

Wohlers Report 2012 Report: An Excellent Source for Additive Manufacturing and 3D Printing Information

Tuesday, May 15th, 2012

Wohlers Associates just published Wohlers Report 2012, an in-depth analysis of additive manufacturing (AM) and 3D printing worldwide. This new edition marks the 17th consecutive year of its publication. I can attest that the Report is the most thorough and comprehensive document of its kind.

Wohlers Report 2012 covers all aspects of additive manufacturing, including its history, applications, processes, manufacturers, and materials. It documents pertinent developments in the past year, covers R&D and collaboration activities in government, academia, and industry, and summarizes the state of the industry in countries around the world. It also tracks the extraordinary growth of personal 3D printers—machines priced under $5,000, with the majority in the $1,000 to $2,000 range.

The information is used to track industry growth, provide views and perspective, uncover trends, and offer insight into the future of additive manufacturing. “The 2012 edition is the most ambitious effort in the report’s history,” said Terry Wohlers, president of Wohlers Associates and a principal author of the new report. Major new parts on applications, materials and processes, and front- and back-end considerations were added. The final part of the report concludes withtrends that are expected to shape the future of the technology and industry.

Additive manufacturing is the process of joining materials to make objects from 3D model data, usually layer upon layer, as opposed to subtractive manufacturing methodologies. Additive manufacturing is used to build physical models, prototypes, patterns, tooling components, and production parts in plastic, metal, and composite materials. AM systems use thin, horizontal cross sections from computer-aided design (CAD) models, 3D-scanning systems, medical scanners, and video games to produce parts that can be difficult or impossible to produce any other way.

The report sells for $495 worldwide and is available in PDF form. The report’s table of contents, as well as additional information on the market and industry, are available at

I’ve known Terry Wohlers for many years and consider Wohlers Report THE source of timely and comprehensive information for additive manufacturing. I don’t recommend many books, but highly recommend this one for anyone who wants to get accurate in-depth information on AM.

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